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Project

FiberCircuits

Cedric Honnet

FiberCircuits: A Miniaturization Framework To Manufacture Fibers That Embed Integrated Circuits

Cedric Honnet (1), Wedyan Babatain (1)Yiyue Luo (1), Ozgun Kilic Afsar (1),
Chloe Bensahel (1)Sarah Nicita (1), Yunyi Zhu (1), Andreea Danielescu (2),
Neil Gershenfeld (1), Joe Paradiso (1)

(1) MIT, (2) Accenture Labs

Keywords

Embedded Systems, Wearables, Electronics Miniaturization, eTextiles, Open Source, Personal Fabrication, Rapid Prototyping, Scalable Manufacturing.

Abstract

While electronics miniaturization has propelled the evolution of technology from desktops to compact wearables, most devices are still rigid and bulky, often leading to abandonment.
To enable interfaces that can truly disappear and seamlessly integrate into daily life, the next evolutionary leap will require further miniaturization to achieve full conformability.
With FiberCircuits, we offer design and fabrication guidelines for the manufacturing of high-density circuits that are thin enough for full encapsulation within fibers.
Our demonstrations include a 1.4 mm-wide ARM microcontroller with sensors as small as 0.9 mm-wide and arrays of 1 mm-wide addressable LEDs, which were woven into our interactive textiles.
We provide example applications from fitness to VR, and propose a scalable fabrication process to enable large-scale deployment.
To accelerate future research in HCI, we also made our platform Arduino-compatible, created custom libraries, and open-sourced all the materials.
Finally, our technical characterizations demonstrate FiberCircuits' durability, thanks to its silicone encapsulation for waterproofness and braiding for robustness.
From wearables to insertables or even implantables, we believe that by making miniature circuits accessible to researchers and beyond, FiberCircuits will open possibilities for new scalable interfaces that embody imperceptible computing.

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Video:

Tech Overview

FiberCircuits are 1.0 mm to 1.5 mm wide flex PCB (180 mm to 200 mm long for this 1st prototype), they are made to be weavable and embed various integrated circuits:

a) Display FiberCircuits (bottom of the image above):

  • 1.0 mm addressable LEDs
  • connectors enabling daisy chain topology

b) Main FiberCircuits (top of the image above, and image below):

  • 1.4 mm-wide micro-controller (the processing brain: STM32 with Arduino)
  • 0.9 mm-wide magnetometer (measuring orientation like a compass)
  • 1.1 mm-wide accelerometer x 2 (measuring finger beniding, gravity vector, vibrations, etc.)
  • connectors for other devices (BLE module, computer, display fiber, etc)

More details are available in the publication (linked at the bottom of the page).

Application Examples:

To illustrate some of the possibilities, we built prototypes, and proposed speculations about a future in which wearables are imperceptible:

1) Glove controller made with embroidered FiberCircuits, for virtual reality to music control.

2) A beanie augmented by inlay FiberCircuits, indicating where the rider will turn, using LEDs controlled by the accelerometer.

3) A woven fitness tracker concept that is "mis-used" here to illustrated the LED display controlled by the accelerometer (the text scroll accelerates when it's tilted)

4) Speculative applications from mainstream wearables augmented with eyes-free interaction, to ambient Intelligence in the bedroom, or even responsive spacesuits for safety and human touch communication,

Design Framework

FiberCircuits enable many more applications, and the following figure summarizes the structure and capabilities, but more details are listed in the publications (see below).

LaTeX citation:

@inproceedings{ honnet2025fibercircuits,
author = {Honnet, Cedric and Babatain, Wedyan and Luo, Yiyue and Afsar, Ozgun Kilic and Bensahel, Chloe and Nicita, Sarah and Zhu, Yunyi and Danielescu, Andreea and Gershenfeld, Neil and Paradiso, Joseph A.},
title = {FiberCircuits: A Miniaturization Framework To Manufacture Fibers That Embed Integrated Circuits},
year = {2025},
isbn = {9798400705649},
publisher = {ACM},
url = {https://doi.org/10.1145/3746059.3747802},
doi = {10.1145/3746059.3747802},
booktitle = {The 38th Annual ACM Symposium on User Interface Software and Technology (UIST '25)},
pages = {18},
numpages = {18},
series = {UIST '25}
}

Publication download: