A team of 20+ seemingly random people who had never met, spontaneously formed into a fast-paced, rapid deployment team—hell-bent on saving lives. We are engineers, designers, clinicians, technicians, molders, quality assurance, regulatory, business, etc. This collaboration was born out of Helpful Engineering and is now being pushed forward with overall project organization through Open Standard Respirator.
Additional technical information is also available at the MIT Center for Bits and Atoms coronavirus tracking page here.
Immediate needs (contact us!):
Getting these first parts off the presses and tested is our most immediate need. Ideally working with some manufacturers who are able/interested in doing quick turn molds, pro-bono. Figuring internal costs for programming and machine-time are on the order of 1-2k/mold, and initial material costs <$200k for first articles and prototype quantities for testing. From there scaling and manufacture should come with customers.
We've designed all components for very simple, single-pull injection molds. We have designed the face-piece to be compatible with either LSR or TPE manufacturing processes such that we can rapidly deploy masks on traditional machines, but also leverage the superior mechanical and sterilizable properties of silicone.
Our ideal partners are vertically integrated manufacturers who can take ownership of the entire process; we are not trying to be in the business of making masks, but rather trying to address current supply issues with a design that can better leverage available resources.
- Funding for tooling/scale-up
- LSR injection molding capabilities
- TPU or rigid injection molding capabilities
- Elastic band supply
- Alternative filter manufacturer
- Die-cutting/converter services
- Contract manufacturer, or vertical manufacturing with assembly and fulfillment capabilities
Product development co-leads: Matt Carney (MIT Media Lab Biomechatronics) and Aaron Cantrell (Principal Designer at Cofab Design), Philip Brown (Wake Forest Baptist Health).
Design/development/manufacturing team: Jesse Jarrell (Owner at Kaos Softwear), Dave Carlberg, Che-Wei Wang (CW&T), Jake Horsey (Cofab Design), Mike Stone (Cofab Design), Steph Whalen, Patrick Kennedy (Tooling Kaos Softwear), Nelson Madaleno (Simoldes), Paul Voss (Associate Professor Smith College), Nick Moser (Maskproject.tech), Joel Stitzel.
Testing: ATORLabs, Frank Hernandez
Funding support: Media Lab Member Consortia, Wake Forest Baptist Health funded prototype molds, Kaos Softwear donated LSR mold and mask production, Cofab Design has also funded substantial prototyping.
Strategic support: MGB COVID Center for Innovation, Hollingsworth & Vose (Filter Supply), Glidewell Dental, Honeywell, Masstech Manufacturing Emergency Response Team (M-ERT), Kilpatrick Townsend (Legal), Merck KGaA, ExxonMobil.
Additional support: Suchit Jain (Dassault Systems - Solidworks), Marie Planchard (SW), Abhishek Bali (SW), Center for Bits and Atoms, UMass Amherst.
We aim to satisfy the four primary criteria of front-line healthcare workers: particulate and bacterial filter efficacy, breathability, and liquid protection.
- Bacterial Filtration Efficiency—ASTM F2101
- Sub-Micron Particulate Filtration—Determine particulate filtration efficiency as directed in Test Method ASTM F2299. Applied at 35cm/s air velocity.
- Resistance to Penetration by Synthetic Blood—Determine synthetic blood penetration resistance as specified in ASTM F1862.
- Inhale/Exhale resistance, residual CO2 NIOSH